When Nithin Nujum worked on construction projects, he saw how deeply the industry depended on cement. Every new road, building and pavement required enormous quantities of a material whose production came with a significant environmental cost.
Meanwhile, Dr. K.S. Nanjunda Rao, a researcher at the Indian Institute of Science (IISc), had spent decades studying how construction materials could become more sustainable.
Their worlds eventually came together through Novacret, a Bengaluru-based startup founded in 2024 alongside entrepreneur Vijay Yashwanth.
Their ambition was fascinating: What if India could manufacture concrete without using conventional cement?
The challenge was enormous.
Cement production accounts for roughly 8% of global carbon emissions. As India builds more roads, homes and industrial infrastructure, demand for construction materials will continue growing.
Novacret's solution draws on geopolymer chemistry.
Instead of conventional Portland cement, its proprietary binder uses industrial by-products such as ground granulated blast furnace slag (GGBS), generated during steel manufacturing, and fly ash from thermal power plants.
Waste from one industry becomes a raw material for another.
And the numbers are promising.
According to the company, its technology can reduce carbon emissions by around 60%, conserve 80% of water and lower costs by approximately 10%.
Its concrete also reportedly achieves its target strength within three days, compared with the conventional 28-day benchmark used for concrete strength testing.
For every square foot of paving blocks produced, Novacret estimates savings of approximately 2.04 kilograms of CO₂.
These claims have already attracted attention beyond the laboratory.
In November 2024, Karnataka minister Priyank Kharge unveiled Novacret's technology at the Bengaluru Tech Summit.
The startup subsequently pursued pilot installations for footpaths and bus stops in Bengaluru, demonstrating applications for its cement-free paving materials.
Its founders believe existing concrete manufacturers could adopt the technology with relatively minor equipment modifications, potentially accelerating commercial adoption.
But construction is an unforgiving industry. Engineers need consistent strength, proven durability, regulatory acceptance and reliable supplies before changing materials used in critical infrastructure.
For Novacret, scaling production while demonstrating long-term performance will be the defining challenge.
India is preparing to build infrastructure on an extraordinary scale.
Imagine if the next generation of Indian cities could be built using materials that consume industrial waste while conserving water and reducing emissions.
Would you trust cement-free concrete in your own home?
显示更多